Warehouse managers can improve the safety and versatility of their storage systems thanks to wire mesh decking. The heavy-duty wire decking is designed to offer flexibility by enhancing your existing pallet racking system.
There are three main types of wire mesh decking that can be used to improve safety and security, enhance product visibility, and ensure fire code compliance. The right system for your warehouse needs depends on several factors. Keep reading to see which system is right for your business.
What Is Wire Mesh Decking?
Wire mesh decking is a type of storage system. It features a flat surface that is placed between supportive beams for product and/or pallet reserve. It is designed with heavy-gauge steel in a grid pattern to reinforce the racking so it can hold products, pallets, and other materials. Although the decking system is strong and durable, it requires loads to be evenly distributed for proper support.
Available in standard and customized sizes, wire mesh decking has simple and quick installation options. It can be repositioned as needed without high replacement costs. The cost savings continue with the low maintenance requirements since the material is rust-resistant and does not collect heavy dust or dirt.
Benefits of Wire Mesh Decking
Below are some of the main benefits of wire mesh decking.
- Increased Safety: Wire mesh decking is designed to improve the safety of your warehouse by preventing pallets and other items from falling through shelving units. This mesh decking also has a high fire-resistant rating compared to wooden decks, which are commonly used.
- Enhanced Airflow: The wired mesh enhances airflow between products, thus reducing the risk of widespread fires in your warehouse.
- Improved Visibility: Since the products are clearly visible, wire mesh decking can improve inventory management. This can also help workers quickly and efficiently identify picks.
- Increased Light Penetration: The spacing in the wire mesh racking system allows for better light filtration, reducing energy costs since harsh artificial lighting is not necessary.
- Versatility: This type of decking is adaptable to various systems and can support a range of load capacities. Pallets, boxed pick items, and cartons can be easily and safely stored.
Types of Wire Mesh Decking
Universal Waterfall Wire Mesh Decking (Flared Channel)
- Description: The waterfall edge offers extra protection for products that are resting on the flared channel on top of the beam.
- Compatibility: Can be used with box and step beams.
- Features: Enhanced security, stability, and safety features thanks to the flared channel.
- Installation: Easy since it’s placed on top of the beam.
- Applications: This warehouse decking is suitable for various pallet sizes and weights.
- Benefits: Universal use, easy installation, and robustness.
✅ Pros:
- Versatile and compatible with box beams and step beams.
- Enhanced stability with the flared channel.
- Easy installation and repositioning.
❌ Cons:
- Partial overhang reduces storage space.
- Could pose potential issues with improper flushing against the rack system.
Step Channel Waterfall Wire Mesh Decking
- Description: Designed as a secure connection with a ledge for the beams.
- Compatibility: Can only be used with step beams.
- Features: Extra support and stability thanks to the waterfall edge design.
- Installation: Quick installation as it’s placed on the support beams of the racking system.
- Applications: Pallet racking decking for all standard warehouse shelving.
- Benefits: Secure fit, high-weight support, and easy installation.
✅ Pros:
- Snug and secure fit for step beam stability.
- Supports bulky and overweight products due to the step channel design.
- Waterfall edges prevent items from falling off the edge.
❌ Cons:
- Limited usage since it cannot be used with box beams.
- Overhang design limits accessibility and storage for some products.
In-Step Wire Mesh Decking
- Description: In-step wire mesh decking is designed with the deck inside the beam, flush to the top of the beam.
- Compatibility: Only works with step beams.
- Features: Provides a uniform look with no overhang.
- Installation: Quick and efficient installation as it’s placed in the step of the beam.
- Common Applications: Shelving options for flat decking surfaces.
- Benefits: Enhanced safety and inventory management, flush design, and maximized storage space.
✅ Pros:
- Seamless look with flush position inside step beams
- No overhang maximizes vertical storage space
- Safe features of stability and non-shifting design
❌ Cons:
- Can only be used with step beams
- Installation and repositioning of decking is challenging
Key Difference in Installation & Maintenance
| Feature | Universal Waterfall Wire Mesh Decking | Step Channel Waterfall Wire Mesh Decking | In-Step Wire Mesh Decking |
| Ease of Installation | Quick and easy to install, no tools required. | Simple installation, fits securely onto step beams. | Requires precise placement inside beams, slightly more effort. |
| Adjustability | Can be easily repositioned or removed. | Can be adjusted but limited to step beams. | Less flexible, stays fixed once placed. |
| Cleaning & Dust Accumulation | Moderate overhang may collect some dust. | Like universal waterfall design. | Minimal—sits flush, reducing dust buildup. |
| Durability & Wear Over Time | Highly durable with flared channel support. | Strong and stable, designed for heavy loads. | Very stable but may wear if frequently removed and repositioned. |
| Long-Term Maintenance Needs | Low—requires periodic cleaning and inspection. | Low check for weight distribution over time. | Minimal—ensures proper fit inside step beams to prevent shifting. |
How to Choose the Right Wire Mesh Decking
When choosing wire mesh decking for your business, consider the numerous patterns, strength ratings, and functions available. You’ll also want to compare the load capacity requirements, beam type and dimensions, pallet size and type, and the temperature and humidity of the warehouse environment. Having the right storage solution tailored to your business needs can also enhance the safety of your warehouse.
Need Help Choosing the Right Racking System? Talk to Canadian Rack Technologies Today!
Canadian Rack Technologies Inc. can help you discover which wire mesh racking system is best for your business. With our professional decking installation and storage rack decking maintenance, you can take your warehouse optimization to the next level.
Contact us today to discuss how we can customize the right storage solution for you!
About: Kevin Ausman
Kevin Ausman is the founder of Canadian Rack Technologies. He has over 30 years of experience in providing safe and efficient turn-key storage solutions and he specializes in pallet racking, pick systems, industrial shelving, mezzanines, cantilever racks, and more. Kevin is dedicated to providing great customer service, listening to client’s needs, and supplying the best products available.