Things You Should Know About Double Deep Pallet Racking Systems

The market is brimming with different types of pallet rack storage systems to fit a wide range of needs. While some pallet rack systems are designed for high product volume and turnover, others are best suited for low product volume and turnover. However, one pallet storage system that’s rapidly increasing in popularity these days is the double deep pallet racking system. With its unique, save-spacing design, it’s easy to see why it has become a popular storage rack in Toronto. But is there more to it than just its design? Let’s look at the important things you need to know about this racking system.

What Is a Double Deep Pallet Racking System?

double deep pallet rack

A double deep pallet racking system is a storage system often employed in warehouses for an increase in pallet density and storage efficiency. This racking system usually consists of two regular selective racks assembled in a back-to-back design, which creates the double deep pallet rack. To unload or load pallets from this type of rack, you would need to use deep-reach or double-reach lift trucks.

This rack is often connected with another double deep-section or put up against a wall, which helps to significantly increase floor space.

How Does It Work?

A double deep pallet racking system is a combination of standard racking components with a dedicated forklift truck attachment, which doubles the storage and removes the number of aisles needed in comparison to a standard single-deep rack. 

As a general rule, the products stored in both locations would need to be the same. It’s also important to mention that the last-in-first-out principle has to be applied in this system since the rear pallet can’t be accessed without removing the front pallet. 

Important Features of Double Deep Pallet Racking Systems

While there are many pallet rack storage systems to choose from, the double deep pallet racking system seems to be the most popular one at the moment. Below are some of the key features that make it a popular choice. 

Doubles the Density of Racking Between the Aisles

Standard racks are usually accessible from both sides, which leaves some idle spaces on both edges. While the spaces are usually left to prevent the products from falling off, they could actually amount to a row of pallets if added up. By setting up a double deep pallet system, you can use the space that would otherwise be left wasting on both edges and even double the density of racking between the aisles. 

Reduces Space Needed for Aisles

Using a double deep pallet racking system means you wouldn’t need as many aisles as you normally would. This can help increase pallet positions by as much as 15% without needing to compromise forklift lanes.

Cost-Effective Storage System with Low Maintenance

The reach mechanism used is one of the major differences between standard racking and double deep racking. Since a selective racking system allows for dual access, it is usually paired with a pantograph reach system, which is more expensive because of its complex mechanism. On the other hand, a double deep racking system only needs the telescopic reach system, which is more basic and less expensive.

Well-Suited for Medium SKUs with Large Quantities

Since the double deep pallet racking system only allows access from one side, it is perfect for companies that store a limited range of products in large quantities. 

Large Orders/Batches Get Dispatched Fast

Reducing the number of aisles and increasing the pallet positions allows for faster handling time, and as a result, large orders get dispatched quickly. Besides, forklifts are able to access two pallet positions, which doubles inventory access and minimizes forklift movement.

When Should You Choose Double-Deep Pallet Racking?

The double deep pallet racking system could come in handy in a wide range of applications. Are you looking for a way to be able to hold more products in your warehouse? Do you usually store the same type of product? If you answered yes to those questions, then you probably need the double-deep pallet racking system. It could also be a great choice if you often store longer items like metal pipes, flooring, or carpet. 

When you decide to buy double-deep pallet racks in Toronto, Canadian Rack Technologies Inc. is where you need to go. We buy and sell new and used pallet racking, industrial storage systems, and warehouse equipment. For more information, contact us today.


Kevin Ausman is the founder of Canadian Rack Technologies. He has over 30 years of experience in providing safe and efficient turn-key storage solutions and he specializes in pallet racking, pick systems, industrial shelving, mezzanines, cantilever racks, and more. Kevin is dedicated to providing great customer service, listening to client’s needs, and supplying the best products available.

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